Virtual reference

Electromagnetic flowmeters featuring virtual reference offer an innovative grounding method that allows the flow sensor to be installed in any pipe, without grounding rings or grounding electrodes.

Icon/Logo for Virtual reference
The alternative to classical grounding
Diagram of classical and virtual grounding

In certain applications, the conventional grounding methods of EMFs pose problems, e.g. in lines with cathodic corrosion protection or in galvanisation plants voltage is also present between the electrodes and the earth. When using aggressive media in the application, the grounding rings for conventional grounding must usually be manufactured from expensive special material (Tantalum, Titanium, Nickel, etc.) which amounts to extremely high costs when dealing with large pipe sizes.

With the virtual reference, the EMF sensor can be installed in any type of pipeline without grounding rings or electrodes. The converter's input amplifier records the potentials of the measuring electrodes and a sophisticated method is used to create a voltage which corresponds to the potential of the ungrounded liquid. This voltage is used as the reference potential for signal processing. Thus, there are no interfering potential differences between the reference potential and the voltage on the measurement electrodes.

Cost and safety benefits
OPTIFLUX 4300 with virtual reference in a chemical plant
OPTIFLUX 4300 with virtual reference in a chemical plant

The elimination of grounding rings and the simpler installation of the EMFs results in lower costs and help operators reduce systematic failures as faulty grounding is the most common cause of error when commissioning an EMF. There is no risk of electrolytic destruction when there are potential differences in the system. No stray currents flow over the product or grounding lines.

The virtual reference is basically possible from a diameter (nominal width) of DN10 (3/8”) and from a conductivity of ≥ 200 µS/cm. KROHNE invented this method for the virtual referencing of EMFs back in 1998.

Benefits of KROHNE virtual reference
Electromagnetic flowmeter for advanced chemical applications and the highest accuracy requirements 
Virtual grounding is very cost-effective when using EMFs with larger diameters
  • Significantly lower investment costs

    • No grounding rings or grounding electrodes required

  • Increased safety by reducing the number of potential leakage points

    • No grounding rings with additional sealing points or grounding electrodes as potential leakage points

    • No risk of electrolytic destruction when there are potential differences in the system

  • No equalising currents

    • Reference potential is generated in signal converter and is insulated against earth: No current runs through the pipeline, the process liquid or the earth

    • No equalising current in electrolysis or galvanic systems and no stress on the cathodic protection

  • Simplified installation, engineering & maintenance

    • Reduces the risk of wrong installation of grounding rings and gaskets as one of the most common reasons for faulty installations, especially in case of large diameters

    • Reduced installation time

    • Right selection of grounding ring material no longer necessary

    • No chemical compatibility issues

  • Compatible with Custody Transfer applications: OIML-R49 and MID MI-001 certified

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