Batch Tracking
Full transparency and control for multi product pipeline operations
- Real-time tracking of batch head and tail positions for clear product boundaries
- Accurate batch and interface identification for enhanced operational control
- Precise estimated time of arrival (ETA) calculation for each batch reaching its destination
- Slop and pure volume calculation to maximise product yield and avoid product contamination
- Integration with field instrumentation (e.g. density meters, ultrasonic flowmeters) for improved prediction accuracy
Overview
In multiproduct pipelines, operators must manage different fluids, destinations and ownership changes with maximum precision. Accurate knowledge of batch positions, interface locations and arrival times is essential to prevent contamination, optimise capacity utilisation and ensure seamless logistics.
PipePatrol NEO Batch Tracking provides complete real-time visibility of all batches and interfaces along the pipeline, enabling safe and efficient transport of gasoline, diesel, jet fuel and other fluids.
PipePatrol NEO Batch Tracking delivers a comprehensive and intuitive overview of every batch moving through a pipeline. Using hydraulic simulation data, instrumentation inputs and advanced tracking algorithms, the solution calculates exact batch positions, interface transitions and expected arrival times. This enables operators to switch valves with confidence, prevent contamination events and optimise commercial planning. The system supports multi product operations of all sizes and provides a clear visualisation of batches and interfaces for both operational and commercial teams.
Features & Options
- Accurate tracking of batches and interfaces, ensuring clean product transitions
- Reliable estimated time of arrival (ETA) prediction for improved operational and commercial planning
- Calculation of slops and pure volumes to avoid product contamination and maximise yields
- Supports integration with instrumentation, such as density meters or the KROHNE OPTISONIC 6300 clamp-on ultrasonic flowmeter for improved prediction accuracy
- Enhanced capacity utilisation through improved visibility of pipeline contents
- Clear visual overview for control room and commercial teams, including batch position, interface progression and arrival forecasts
- For any multiproduct pipeline
Related products
Coriolis mass flowmeter for advanced process applications
- High accuracy (±0.05% flat), for cryogenic to high temperature media (-200…+400°C / -328…+752°F); maintains operation over a wide range of gas fractions and complex flow conditions (EGMTM)
- SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA; hygienic certifications
- Flange: DN10…300 / ½…12", max. PN 160 / ASME Cl 1500
- 3 x 4…20 mA, HART®7, Modbus, FF, Profibus-PA/DP, PROFINET, PROFINET (Ethernet-APL), EtherNet/IP™, Bluetooth®
Coriolis mass flowmeter for the highest capacity bulk measurement
- For gases and liquids up to 4,600 t/h; maintains operation over a wide range of gas fractions and complex flow conditions (EGMTM)
- CT: OIML R117, MI-005, MI-002; API and AGA compliant
- Flange: DN100…400 / 4…16", max. PN160 / ASME Cl 1500
- 3 x 4…20 mA, HART®7, Modbus, FF, Profibus-PA/DP, PROFINET, PROFINET (Ethernet-APL), EtherNet/IP™, Bluetooth®
Ultrasonic flowmeter for liquid process applications
- Accurate 3-path meter: large dynamic range, maintenance-free, no pressure loss
- Cryogenic (-200°C/-328°F) and extended temperature (+250°C/+482°F) versions; viscosities up to over 1000 cSt
- Flange: DN25…3000 / 1…120", max. PN200 / ASME Cl 1500; also weld-ends
- 3 x 4…20 mA, HART®, Modbus, FF, Profibus-PA/DP
Pressure transmitter for advanced process pressure and level applications
- Robust design, with corrosion and abrasion resistant ceramic diaphragm
- 25 mbar…100 bar / 0.73…1450 psi; max. +150°C / +302°F
- Various threads, flanges, hygienic and other connections
- 2-wire, 4…20 mA, HART®, FF, Profibus-PA, Bluetooth®
Related solutions
Maximum sensitivity and reliability for any pipeline
- Multi-method leak detection combining hydraulic modelling, pattern recognition, AI optimisation and real-time sensor data
- Highly sensitive leak detection & localisation, including small and hidden leaks
- Proven fastest alarming performance, even during transient conditions
- Robust operation under all pipeline scenarios: steady state, transient, start-up, shutdown, standstill and shut-in
- Compliance with international regulations, including API 1130, API 1175, TRFL, CSA Z662 and industry standards from Shell, DOW, Saudi Aramco and others
Rapid identification and precise localisation of illegal tapping
- Real-time detection of illegal tapping and unauthorised product removal
- Precise localisation using wavelet-based pattern recognition and MAPVIEW visualisation
- Fast alarming within minutes, even for small withdrawal volumes
- Works under all pipeline states: steady-state, transient, shutdown, no-flow
- Integration with Google Maps™ and Google Earth™ for rapid field response
Immediate rupture detection for maximum safety
- Instant detection of pipeline ruptures with automatic emergency shutdown
- Rupture Pattern Recognition for robust, high-confidence event identification
- Local PLC execution for immediate reaction, independent of network delays or communication outages
- Self-learning configuration for fast commissioning and adaptation to local conditions
- Flexible architecture: standalone or integrated into the complete PipePatrol NEO ecosystem
Proactive hydraulic forecasting for safer, more reliable pipeline operation
- Real-time hydraulic look ahead using a fully dynamic digital twin
- Early warning of upcoming pressure violations, supply shortages or operational instabilities
- Scenario simulation (“what-if analysis”) for evaluating corrective actions and optimisation steps
- Supports throughput optimisation, demand forecasting and safe operational planning
- Suitable for gas pipelines (natural gas, chemical gases, hydrogen, CO₂, etc.) and complex pipeline networks
Highly sensitive verification of pipeline integrity
- For pipelines and airport hydrant systems
- Advanced physical modelling combined with automated computerised evaluation
- Short test durations and small thresholds (e.g. 0.02 l /m³ / hr) in line with EI 1540 6th edition
- Single pressure testing using the actual product, reducing time and infrastructure requirements
- Full compliance with TRFL, VDTÜV Bulletin 1051, EI 1540, EI 1560 and JIG 2
- Automatic generation of regulatory test reports
Continuous analysis of load cycles and design pressure violations
- Continuous monitoring of load cycles and identification of design pressure violations
- Automatic evaluation of pressure data based on DIN 45667 and TRFL requirements
- Real time visualisation of stress events, cycles and system heartbeat
- Supports predictive maintenance and long-term integrity assessment
- Ideal for regulated environments and high-consequence infrastructure
Related services
From operation and design of pipelines, through to certification
- Design of safe and reliable pipeline systems
- Consultancy during the whole project lifecycle by experienced pipeline management experts
- Support in the selection of the right technology and instrumentation
- Support of certification according to legal requirements
Optimisation to operating conditions and achieving full performance
- Calibration of pipeline protection and monitoring systems
- Adjustments according to the application requirements to increase sensitivity and enable the accurate identification of pipeline incidents
- System validation according to effectiveness and certification