Tightness Monitoring
Highly sensitive verification of pipeline integrity
- For pipelines and airport hydrant systems
- Advanced physical modelling combined with automated computerised evaluation
- Short test durations and small thresholds (e.g. 0.02 l /m³ / hr) in line with EI 1540 6th edition
- Single pressure testing using the actual product, reducing time and infrastructure requirements
- Full compliance with TRFL, VDTÜV Bulletin 1051, EI 1540, EI 1560 and JIG 2
- Automatic generation of regulatory test reports
Overview
PipePatrol NEO Tightness Monitoring provides exceptionally sensitive and reliable tightness testing for pipelines and hydrant systems. By combining standard pressure and temperature measurements with advanced physical modelling and automated data evaluation, the system detects even the smallest leaks where conventional test methods reach their limits.
It enables fast, accurate, and compliant integrity verification with a single test pressure — significantly reducing operational effort and downtime while ensuring full regulatory compliance.
PipePatrol NEO Tightness Monitoring delivers fast, accurate and fully automated integrity testing for pipelines and hydrant systems. The system evaluates standard pressure and temperature data using a precisely calibrated physical model, allowing it to detect extremely small leaks with outstanding sensitivity. Operators benefit from short test durations, simplified setup and full compliance with national and international standards. With proven performance in highly regulated environments such as airports and fuel hydrant networks, PipePatrol NEO ensures reliable verification of system tightness with minimal operational interruption.
Features & Options
- Detects extremely small leaks, for example down to 0.02 l/m³/hr in hydrant networks in line with EI 1540 6th edition
- Short test durations for efficient integrity verification and minimal operation interruptions
- Single pressure testing simplifies procedures and reduces implementation costs
- Automatic creation of compliance-ready documentation for audits and authorities
- For pipelines and airport hydrant systems
- Proven compliance with TRFL, VDTÜV Bulletin 1051, EI 1540, EI 1560, JIG 2
- Uses the actual operating fluid — no need for additional test media or system modifications
Related products
Pressure transmitter for advanced process pressure and level applications
- Robust design, with corrosion and abrasion resistant ceramic diaphragm
- 25 mbar…100 bar / 0.73…1450 psi; max. +150°C / +302°F
- Various threads, flanges, hygienic and other connections
- 2-wire, 4…20 mA, HART®, FF, Profibus-PA, Bluetooth®
Related solutions
Maximum sensitivity and reliability for any pipeline
- Multi-method leak detection combining hydraulic modelling, pattern recognition, AI optimisation and real-time sensor data
- Highly sensitive leak detection & localisation, including small and hidden leaks
- Proven fastest alarming performance, even during transient conditions
- Robust operation under all pipeline scenarios: steady state, transient, start-up, shutdown, standstill and shut-in
- Compliance with international regulations, including API 1130, API 1175, TRFL, CSA Z662 and industry standards from Shell, DOW, Saudi Aramco and others
Rapid identification and precise localisation of illegal tapping
- Real-time detection of illegal tapping and unauthorised product removal
- Precise localisation using wavelet-based pattern recognition and MAPVIEW visualisation
- Fast alarming within minutes, even for small withdrawal volumes
- Works under all pipeline states: steady-state, transient, shutdown, no-flow
- Integration with Google Maps™ and Google Earth™ for rapid field response
Immediate rupture detection for maximum safety
- Instant detection of pipeline ruptures with automatic emergency shutdown
- Rupture Pattern Recognition for robust, high-confidence event identification
- Local PLC execution for immediate reaction, independent of network delays or communication outages
- Self-learning configuration for fast commissioning and adaptation to local conditions
- Flexible architecture: standalone or integrated into the complete PipePatrol NEO ecosystem
Proactive hydraulic forecasting for safer, more reliable pipeline operation
- Real-time hydraulic look ahead using a fully dynamic digital twin
- Early warning of upcoming pressure violations, supply shortages or operational instabilities
- Scenario simulation (“what-if analysis”) for evaluating corrective actions and optimisation steps
- Supports throughput optimisation, demand forecasting and safe operational planning
- Suitable for gas pipelines (natural gas, chemical gases, hydrogen, CO₂, etc.) and complex pipeline networks
Full transparency and control for multi product pipeline operations
- Real-time tracking of batch head and tail positions for clear product boundaries
- Accurate batch and interface identification for enhanced operational control
- Precise estimated time of arrival (ETA) calculation for each batch reaching its destination
- Slop and pure volume calculation to maximise product yield and avoid product contamination
- Integration with field instrumentation (e.g. density meters, ultrasonic flowmeters) for improved prediction accuracy
Highly sensitive verification of pipeline integrity
- For pipelines and airport hydrant systems
- Advanced physical modelling combined with automated computerised evaluation
- Short test durations and small thresholds (e.g. 0.02 l /m³ / hr) in line with EI 1540 6th edition
- Single pressure testing using the actual product, reducing time and infrastructure requirements
- Full compliance with TRFL, VDTÜV Bulletin 1051, EI 1540, EI 1560 and JIG 2
- Automatic generation of regulatory test reports
Continuous analysis of load cycles and design pressure violations
- Continuous monitoring of load cycles and identification of design pressure violations
- Automatic evaluation of pressure data based on DIN 45667 and TRFL requirements
- Real time visualisation of stress events, cycles and system heartbeat
- Supports predictive maintenance and long-term integrity assessment
- Ideal for regulated environments and high-consequence infrastructure
Related services
From operation and design of pipelines, through to certification
- Design of safe and reliable pipeline systems
- Consultancy during the whole project lifecycle by experienced pipeline management experts
- Support in the selection of the right technology and instrumentation
- Support of certification according to legal requirements
Optimisation to operating conditions and achieving full performance
- Calibration of pipeline protection and monitoring systems
- Adjustments according to the application requirements to increase sensitivity and enable the accurate identification of pipeline incidents
- System validation according to effectiveness and certification